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  1. Focus on Cooling! Mishimoto's Ford Focus ST Radiator R&D, Part 2: A Look at Our First Prototype

    Focus on Cooling! Mishimoto's Ford Focus ST Radiator R&D, Part 2: A Look at Our First Prototype

    Quick Recap

    It has been around two months since our last update on this project. We've had great feedback on the forums, and we appreciate everyone's comments and patience as we work toward completion. Our goal is to provide a performance radiator that allows users to track drive their STs without fear of overheating and entering limp mode.

    The primary reason for the delay was the construction of our first prototype. This radiator design is quite complex, as we showed with our 3D models in the first segment.

    Mishimoto Ford Focus ST radiator 3D model
    Mishimoto Ford Focus ST radiator 3D model

    The stock Focus radiator features several complicated components, each of which needed to be replicated in our design. Our goal

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  2. Keeping The Party Cool! Mishimoto's Ford Fiesta ST Radiator R&D, Part 5: Initial Testing Results

    Keeping The Party Cool! Mishimoto's Ford Fiesta ST Radiator R&D, Part 5: Initial Testing Results

    Interested in picking up our Fiesta ST aluminum radiator? Check out our the product page below.

    Mishimoto 2014+ Ford Fiesta ST Aluminum Radiator

    After quite an extensive developmental process, we're finally ready for some Ford Fiesta ST (FIST) radiator testing. This portion of our R&D process is crucial, as it will determine if our design is perfect or requires minor tweaks, or if the slate needs to be wiped clean for a fresh start. This particular radiator is unlike most that we develop. FIST owners are getting in trouble on the track, and no good solution to rising coolant temperatures has yet been found. We've attributed this to inefficiencies in both airflow and the inadequate stock FIST radiator. In order to fit a larger, more efficient radiator, we've had to modify the stock fan shroud. In doing so, we've created the space needed for the thicker radiator core,

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  3. Box and Pipe Fabrication - MK7 GTI Induction, Part 2

    Box and Pipe Fabrication - MK7 GTI Induction, Part 2

    The prototype for our MK7 GTI intake system will be unique. While designing the airbox, we needed to accommodate the factory mounting points, the battery cable routing, proper filter placement inside the box, and the stock fresh-air inlet scoop. Let's take a look at the gradual progression to a fully functioning prototype!

    We gathered some piping in our garage and tack-welded together an intake tube route. We then sorted through our air filters to locate an appropriate air filter that would fit within the constraints of the airbox we had in mind. The filter will be placed right next to the fresh-air inlet, optimizing the amount of fresh air that will pass through the pipe.

    The Piping

    IMG_6991r
    MK7 GTI intake prototype
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  4. Flex-Free Cornering. Fiesta ST Trunk Brace R&D, Part 2: Prototype Completion

    Flex-Free Cornering. Fiesta ST Trunk Brace R&D, Part 2: Prototype Completion

    We left off development with a neat look at our first prototype, when we determined the shape and path of our brace and printed out mounting brackets for each side of the piece. By using specific angles with our square material, we were able to avoid modification of the seat mounting bracket, retain rigidity, and provide a bar that is easily hidden by the rear tray.

    Our last image showed our fabricator tacking together the material. Below is what we ended up with.

    Prototype Fiesta ST rear strut brace installed
    Prototype Fiesta ST rear strut brace installed

    We then installed the floor panel mounting covers.

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  5. Turn Up the Volume - Cat-Back Exhaust, Part 3: Final Prototype

    Turn Up the Volume - Cat-Back Exhaust, Part 3: Final Prototype

    It's been a while since our last update on the Fiesta ST cat-back exhaust and we are excited to let you in on the details of the final prototype! The last detail to square away was the exhaust tips. While the tips we had were decent, we found them a little on the plain side so we switched it up. Rather than the single-wall tips, we went with a dual-walled setup that we think look much better on the ST and will hold up better over time. Check out some photos below!

    Fiesta ST exhaust tips
    Fiesta ST exhaust tips

    Welding some Fiesta ST parts
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  6. The Stock Intake - MK7 GTI Induction, Part 1

    The Stock Intake - MK7 GTI Induction, Part 1

    We've got hot hatch fever! One of the newest vehicles to grace our garage, which happens to be our 3rd hatch for intake development, is the new 2015 VW GTI. Although Volkswagen was far from the first company with a hot hatch in its lineup, it was one of the first companies to really push the popularity of the design. VW is synonymous with the term "hot hatch" to most automotive enthusiasts. With the emergence of VW's newest GTI, it's time for us at Mishimoto to design our own intake for this turbocharged 2.0L engine.

    IMG_6831r
    GTI arriving at the shop!

    Goals

    Newer GTIs can either come with or without a Secondary Air Injection (SAI) pipe. Basically, this is a system that forces more air into the exhaust during

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  7. Stiffen Your 'Stang! 2015 Mustang Strut Tower Brace R&D, Part 2: Initial Prototype Evaluation

    Stiffen Your 'Stang! 2015 Mustang Strut Tower Brace R&D, Part 2: Initial Prototype Evaluation

    Last time we covered the basic fabrication process needed to design our first mock-up prototype. This provided the basic dimensions of the brace so we could transplant our measurements into SolidWorks.

    After some computer modeling work, we were able to construct an initial prototype of both design ideas presented in our first segment.

    Prototype 1

    Mishimoto prototype 2015 Mustang parts
    Mishimoto prototype 2015 Mustang parts

    Our first prototype is a simple yet effective way to stiffen the front end of the S550. The material is thick wall steel, used for optimal rigidity. The bar is simply welded to the brackets, which attach to each strut tower. The brace is finished in a black powder coat with a small Mishimoto

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  8. Fabricating the Prototype - Focus ST Intake R&D, Part 2

    Fabricating the Prototype - Focus ST Intake R&D, Part 2

    We have been hard at work developing our 2013 Ford Focus ST intake system. When the stock intake system was removed, there was room to get creative for improving airflow. Right off the bat, you can see how Ford designed its intake to grab as much cold air as possible by using the two tubes that both conjoin at the front grille and connect into different points on the box. We know it will be important to retain this feature and include it in our airbox design for the Focus ST intake.

    Fabricating the Prototype

    With the removal of the stock Focus ST intake leaving a good amount of space, we wanted to design an airbox that uses that space effectively. After the space was carefully and thoroughly surveyed, we got to work fabricating and welding together a working prototype!

    IMG_5883r
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  9. Keeping The Party Cool! Mishimoto's Ford Fiesta ST Radiator R&D, Part 4: Shroud Completion

    Keeping The Party Cool! Mishimoto's Ford Fiesta ST Radiator R&D, Part 4: Shroud Completion

    Interested in picking up our Fiesta ST aluminum radiator? Check out our discounted pre-sale linked below.

    Mishimoto 2014+ Ford Fiesta ST Aluminum Radiator Pre-Sale!

    Now that we have a solid direction for our design plans, this project is moving right along. Last time we started the fabrication process for our fan shroud design. This unique setup would utilize the stock fan motor and blade, but we would relocate it in a space that would allow our thicker Ford Fiesta radiator to fit properly.

    Fabrication Continued

    With our shroud completed to its basic shape, our final portion of the design required mounting the fan to the shroud, creating a fan-blade cage, and creating appropriate mounts for the stock fan controller.

    We started with the cage, as this piece would determine the location and design of the other components on the list.

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  10. Keeping The Party Cool! Mishimoto's Ford Fiesta ST Radiator R&D, Part 3: Initial Fan Shroud Fabrication

    Keeping The Party Cool! Mishimoto's Ford Fiesta ST Radiator R&D, Part 3: Initial Fan Shroud Fabrication

    Interested in picking up our Fiesta ST aluminum radiator? Check out our discounted pre-sale linked below.

    Mishimoto 2014+ Ford Fiesta ST Aluminum Radiator Pre-Sale!

    It's been a few months since our last major update, and for good reason. Our team has been quite busy. As a quick recap, last time we test fitted our first Ford Fiesta ST (FIST) radiator prototype, only to find that the core thickness was larger than the vehicle would allow. Once the radiator was bolted to the fan shroud, the shroud made contact with numerous components on the engine, prompting us to pull out our markers and take a second look at the drawing board.

    Now, keep in mind the FIST has some serious cooling issues. Any pleasures on the track are normally negated after a lap or two causes coolant temperatures to reach the stratosphere, prompting a quick dart to the paddock. To improve the chances

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