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  1. Getting Into The Thick of It - Intercooler R&D, Part 2: The Core Concept

    Getting Into The Thick of It - Intercooler R&D, Part 2: The Core Concept

    I've always wondered if it's a coincidence that the start of tax-return season is timed so conveniently with the startup of the race season for us gearheads. How is it that our hard-earned money withheld from our wages the previous year is graciously beset upon our bank accounts, but then immediately drawn right back out to fund the rest of the car parts we all want? It's something I succumb to almost every year, with 2017 not excluded, and I know I won't be alone. There are just some things we all need for our cars to reach that next level. Our intercooler core for this 2016+ Camaro 2.0T will certainly fall into that category.

    Prototype Mishimoto 2016 Camaro 2.0T intercooler core
    Prototype Mishimoto 2016 Camaro 2.0T intercooler core

    There were

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  2. Civilized Pipelines: Intercooler Piping R&D, Part 1: Design Plans

    Civilized Pipelines: Intercooler Piping R&D, Part 1: Design Plans

    Turbocharger compressors like denser air, which is why us car enthusiasts joke about how, although the winter is the motorsports off-season, it's peak "boost" season. Cars with forced induction love the colder, denser climates because by driving in colder weather, the turbocharger or supercharger gets fed a bit more air than in warmer weather. That's why you might feel a harder punch from the gas pedal in the middle of a freezing Chicago December compared to a Daytona Beach July.

    Since we don't all boost happily in the Siberian Tundra, the way to replicate this effect is by finding a way to supply more air to your method of forced induction. One way to do so is by making your intercooler piping or charge pipes larger. Larger pipes allow more airflow, which translates to more power. Our lead engineer for this entire intercooler project is very familiar with this idea, before creating larger pipes, we must first evaluate the stock pipes - hot side and cold side - to know exactly what we

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  3. Bring a Jacket: Intercooler R&D, Part 1: The Stock System

    Bring a Jacket: Intercooler R&D, Part 1: The Stock System

    I've been labeled a Nissan guy for a long time now. My 1995 Nissan 240SX has served me well during the six years I've owned it, sticking with me through the second half of college, nine states on the east coast and more drift events than I can honestly count. Being a Nissan guy (specifically a 240 guy) has really been the one thing I could easily identify with, other than usually being able to see over crowds and get the "Did you play college ball?" question. While I'm familiar with what is known as the S-Chassis, I'm a car guy through and through, and I can appreciate the builds and the individual styles that come from all sorts of different personalities and backgrounds. This is exactly why when I saw this new 2016 Honda Civic 1.5L Turbo Hatchback pull into our parking lot last week, I got excited.

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  4. Cooling is Coming- Nissan Titan XD Intercooler, Part 2: Final Prototype

    Cooling is Coming- Nissan Titan XD Intercooler, Part 2: Final Prototype

    Preparation is an elusive concept. No matter how much time you spend getting ready, you find yourself at the event remembering everything you did not bring. Perhaps this applies more to me, the least prepared individual of all. I constantly find myself in situations where if I had prepared, I could have been ahead of the eight-ball rather than feeling like it was tumbling down a hill after me. For instance, I once showed up to a track day without a tire pressure gauge, rookie mistake. Since then, I have learned the merits of taking some extra time to be prepared.

    The Titan XD is no different. The truck is relatively new, so many won't choose to modify it just yet, but we have a feeling that the XD has big things in its future. That is why we decided to be prepared with our intercooler.

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  5. Mission In-Pipe-Sible - Intercooler Piping R&D, Part 2: The Cold Side

    Mission In-Pipe-Sible - Intercooler Piping R&D, Part 2: The Cold Side

    Our intercooler pipes are on the tail end of our journey to extract some elevated performance out of our 2016 Ford Focus RS. Along with our intercooler project making great strides in development, we have some updates to share with you regarding our intercooler piping. In usual fashion, we plan to make each pipe individually available, as well as having the option to purchase the entire kit (piping and core) as one. We aren't quite there yet, but easy does it. Let's start with the cold side intercooler piping for this RS.

    Cold side intercooler tube
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  6. What's Cooler Than Bein' Cool? Intercooler R&D, Part 2: Prototypin'

    What's Cooler Than Bein' Cool? Intercooler R&D, Part 2: Prototypin'

    Some time has passed since the last update for this 2016 Ford Focus RS intercooler project, but that doesn't mean we've forgotten about it! It's all-hands-on-deck to get this project back in the swing of R&D as we are getting close to testing and beginning a huge data push. Let's see what it looks like and quickly go through some of the design specs.

    May I present to you, our prototype intercooler for the Focus RS!
    May I present to you, our prototype intercooler for the Focus RS!

    At

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  7. A Cooler Cummins- Intercooler R&D, Part 5: Test Results

    A Cooler Cummins- Intercooler R&D, Part 5: Test Results

    Waiting is never an enjoyable pastime, and I feel confident saying this as a rather impatient individual, especially when it comes to ordering parts. After the initial wincing as I type my credit card information in and press confirm, I try to be patient only to end up refreshing my tracking number periodically throughout the day. Even at this moment I have a UPS tab open anxiously awaiting a shiny new oil pump for my track car. Well, the wait is over (for 4th-gen owners at least); testing is complete!

    Before we could begin testing, Team Mishi had to tackle the install. With a large core featuring a bar-and-plate design, this intercooler is a hefty unit. You will certainly want to enlist the help of a buddy when it comes time for installation. Our engineer, Jason, called in a reinforcement in the form of our video host, Rob.

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  8. A Real F-150'n Beaut'! - Intercooler R&D, Part 4: Final Aesthetic Form

    A Real F-150'n Beaut'! - Intercooler R&D, Part 4: Final Aesthetic Form

    As we approach the holidays, I want to get into the giving spirit by sharing some photos with you of how our final 2015+ F-150 EcoBoost intercooler will look. But first, I'd like to thank you all for your patience. This is a busy time of year, and the R&D for this intercooler has been an iterative one, but quality takes time and we've got a part on our hands that looks fantastic - I'm sure you'll all agree. You can see evidence of this by checking out our 2011-2014 EcoBoost Intercooler!

    Last time, we 3D-printed some EcoBoost intercooler end tanks and sized up some foam to represent our intercooler core. For all our projects, this step in the process serves not only to save resources, but also to give us some flexibility in changing

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  9. Cooling is Coming- Intercooler R&D, Part 1: Stock Evaluation

    Cooling is Coming- Intercooler R&D, Part 1: Stock Evaluation

    We have been working on the Titan XD for quite some time now. We have gone through a variety of products like the intercooler pipe kit, coolant filtration kit, and exhaust. Now we are down to the bread and butter of our Titan XD parts: the intercooler.

    When we begin projects, we like to start by evaluating the stock component and looking for areas where we can make improvements. The stock intercooler in the Titan is fairly sizeable and features cast aluminum end tanks, which we don't normally see on stock intercoolers. Nissan has started off on the right foot with this intercooler. Still, we are confident that we can take it a few steps further with our intercooler design.

    Stock Nissan Titan XD intercooler
    Stock Nissan Titan XD intercooler
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  10. A Cooler Cummins - Intercooler R&D, Part 4: Final Prototype

    A Cooler Cummins - Intercooler R&D, Part 4: Final Prototype

    We are back with a much-needed update on our 13+ Dodge Cummins intercooler. For most of our projects, we work with a donor vehicle to conduct fitment and performance testing. Unfortunately, this also means being patient when donor vehicles are not available for us to use. The good news is that we will not have to be patient for much longer, because testing is on our schedule! Once we complete testing in the coming weeks, we will be sure to share the results with you. In the meantime we can take a quick look at our finalized prototypes for testing!

    Prototype Cummins intercooler and shroud
    Prototype Cummins intercooler and shroud

    In our last post about the Cummins

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