Page 9 - intake

Interested in purchasing our 6.0L intake elbow?

We're back with another update on our 6.0L Powerstroke intake elbow project! Last time we covered the stock unit and noted the plans we had for our rendition of the intake elbow. After collecting data from the stock piece, we began mapping our prototypes on 3D-modeling software.

Prototype 1

Our first prototype comes by way of the almighty 3D printer. We made a quick design in Solidworks to map out the appearance and dimensional constraints for our design.

Mishimoto 6.0L Powerstroke intake elbow prototype 1

Now that we had a ton of information and data points for the stock intake system, it was time to begin creating our own design.

Piping Fabrication

We're starting our intake system at the turbocharger and working to the airbox. We intend to place our box in the same location as the stock unit so we can take advantage of the stock cold-air duct.

We switched on the band saw, fired up the welder, and started tackling the route for our prototype pipe. Our first length runs from the turbocharger around to the rear of the valve cover.

Prototype Fiesta ST parts

Automotive passion has evolved over the years, and is still very much alive and well. A lot of this is a result of automakers continually bringing us the best in technology, innovation, and performance. Some will complain that modern automobiles are numb, boring, and full of complicated electronics and gizmos. Whatever your take on this is, one thing is certain. People still love cars, and the impulse to modify vehicles is as strong as it has ever been.

Take the Fiesta ST for example. A compact hatchback, front-wheel drive, economical vehicle. A few bolt-on modifications can turn this into a tire-shredding, corner-carving autocross monster. It is all in how you approach new technology. You can embrace it and take advantage of what we have available in today's age, or you can curse electronic fuel injection, discredit independent rear suspension, and continue to rip around your hometown streets in your SBF-powered Cougar. Not that there is anything wrong with this. The key here is acceptance,

Interested in purchasing our BRZ/FR-S Fan Shroud Kit? Check out more details at the link below!

Mishimoto Subaru BRZ / Scion FR-S / Toyota GT86 Plug-N-Play Aluminum Fan Shroud Kit!

We're back for some more fan shroud fabrication! The last portion of this series highlighted the beginning stages of initial shroud design. The BRZ/FR-S uses a fairly unique overflow tank that mounts directly to the factory fan shroud. This is our first target for part two of product design.

Overflow Tank Mount Fabrication

This tank has two upper mounting points which use a bolt which passes through the tank material and into threads on the shroud. We utilized round stock aluminum which was cut to the proper length, drilled, and tapped for the appropriate factory bolt. These were then welded to the shroud in a position that would place the tank in the

Interested in purchasing our awesome intake system? Check out our product page linked below!

Mishimoto Nissan 350Z Performance Air Intake!

We're back with more grinding, fitting, cutting, and welding. The fabrication of our intake prototype for the Nissan 350Z continues!

Airbox Fabrication

When we left off, we had fabricated three sides of our airbox and created a 3D model for our MAF-to-filter adapter. The next plan was to continue designing and constructing our airbox, starting with the base.

Template for 350Z intake airbox base

We mapped out our base on

Interested in purchasing our 6.0L intake elbow?

If you are familiar with our brand, you know we have a vast product line of heat exchangers and associated products available for the Ford 6.0L Powerstroke. We've had great feedback from our customers about our existing products as well as the new products they would like to see come out of our garage. Now that we have our own 6.0L shop truck (shown below), we have easy access to a vehicle for product development and test fitting.

Mishimoto 6.0L shop truck

We decided to come up with our own rendition of an inexpensive, free-flowing intake elbow for the 6.0L. Yes, we realize there are ample options currently on the market. That said, we would like our design

Interested in purchasing our new Civic Si intake system? Check out more details on our product page linked below!

Mishimoto Honda Civic Si Performance Air Intake

Now that we had a functional prototype, it was time to perform some dyno testing to ensure that we were on target for producing a power-adding intake system. The dyno results would provide some base-line data so we could move forward with refining our intake design.

Dyno Runs

We quickly strapped the Si onto our Dynojet in preparation for our day of testing.

Honda Civic strapped to Dynojet for intake testing

Interested in purchasing our awesome intake system? Check out our product page linked below!

Mishimoto Nissan 350Z Performance Air Intake!

The Nissan V6 is a familiar animal here at Mishimoto. We have designed various cooling components for this model, and several of our employees have owned or presently own a Nissan of this particular vintage. After covering the cooling system of the Z, we decided it was time to turn our attention toward a power-adding component.

The first product we want to tackle is a performance 350Z air intake system. Over the past couple years our team has been designing and testing intake systems for a variety of vehicles, including the Subaru WRX/STI, Subaru BR, BMW E46, and Mercedes CLA45 AMG, to name a few. Each project introduces a unique challenge and an opportunity for our team to produce additional vehicle power and improve intake sound and volume.

During the development of our new intake system for the 1999-2005 BMW 3-series, we identified yet another component that would be a vital upgrade as the E46 chassis begins to age (gracefully though, right?). With a lack of support in offerings for a silicone E46 intake boot set, we decided to design a set that would replace the failure-prone stock rubber units. If you've ever owned a BMW (E30, E36, E46, etc.) that utilizes such rubber intake elbows and hoses, you may have experienced failure at some point. Typically the area of flex begins to develop cracks and tears over time. The unmonitored air entry results in a rough running straight-six " not exactly ideal. So let's get to the project!

Stock Intake Boots

First, check out the factory-equipped boots!

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Interested in picking up our Mercedes CLA45 intake system? Check out our product page for more details.

Mishimoto Mercedes-Benz CLA45 AMG Performance Air Intake

We've been working on this Mercedes cold-air intake for months, and finally we have arrived at our last test fit. After constructing a final prototype of our Mercedes air intake, we phoned our test vehicle owner and wrangled him into coming down to our headquarters for another day. A big "thank you" to the vehicle owner for the use of his CLA!

Installed Shots

Everything fit into place perfectly and looks fantastic! First, take a look at our final silicone intake inlet hose and pressure-sensor flange.

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