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  1. Rubbing Elbows with the 6.0L! Mishimoto Powerstroke Intake Elbow R&D, Part 1: Factory Component Evaluation and Initial Prototyping

    Rubbing Elbows with the 6.0L! Mishimoto Powerstroke Intake Elbow R&D, Part 1: Factory Component Evaluation and Initial Prototyping

    Interested in purchasing our 6.0L intake elbow?

    If you are familiar with our brand, you know we have a vast product line of heat exchangers and associated products available for the Ford 6.0L Powerstroke. We've had great feedback from our customers about our existing products as well as the new products they would like to see come out of our garage. Now that we have our own 6.0L shop truck (shown below), we have easy access to a vehicle for product development and test fitting.

    Mishimoto 6.0L shop truck
    Mishimoto 6.0L shop truck

    We decided to come up with our own rendition of an inexpensive, free-flowing intake elbow for the 6.0L. Yes, we realize there are ample options currently on the market. That said, we would like our design

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  2. Enhance Your EcoBoost Exhaust! Cat-Back Development, Part 2: Sound Testing and Second Prototype

    Enhance Your EcoBoost Exhaust! Cat-Back Development, Part 2: Sound Testing and Second Prototype

    First Prototype: Sound

    We're starting this article with a recap of Part 1 of this series, which highlighted our first prototype for the 2015 Mustang EcoBoost exhaust design. If you recall, this design featured a midmuffler as well as two rear mufflers.

    We promised a sound clip of our first design, so check it out below!

    As you can hear, this setup is not quite what we are looking for. Although our mufflers are more free-flowing compared to the stock units, the sound of the EcoBoost is still stifled quite a bit. In fact, actual noise increases over the stock exhaust setup are minimal and nearly unidentifiable.

    We needed to make some modifications to create a more prominent sound. Back

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  3. Unleashing The EcoBoost. Downpipe Development, Part 3: First Prototype Presentation and Test Fitting

    Unleashing The EcoBoost. Downpipe Development, Part 3: First Prototype Presentation and Test Fitting

    It is quite an exciting week here at Mishimoto. Yes, that's right " our first prototypes of the Mustang EcoBoost downpipe assemblies have arrived and are ready for test fitting and some road testing! Our extensive 3D-modeling design work has paid off with some very nice downpipe prototype pieces. No more delay, on to the images!

    First Prototype Images

    Our first prototypes include both a catted downpipe and a catless downpipe. Each unit features a two-piece design for easy install, a slip-joint connection between the two pieces, and a V-band connection at the rear cat-back connection point.

    We will start with a look at the upper portion of the downpipe that mates with the turbocharger. First, our catless pipe.

    Mishimoto EcoBoost catless downpipe prototype</body> " width="300" height="160">
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  4. Keeping The Party Cool! Mishimoto's Ford Fiesta ST Radiator R&D, Part 2: First Prototype Evaluation and Installation

    Keeping The Party Cool! Mishimoto's Ford Fiesta ST Radiator R&D, Part 2: First Prototype Evaluation and Installation

    Interested in picking up our Fiesta ST aluminum radiator? Check out our discounted pre-sale linked below.

    Mishimoto 2014+ Ford Fiesta ST Aluminum Radiator Pre-Sale!

    We left you with some pretty cool 3D models last time. We are back with something even better " our first prototype has arrived!

    Prototype Radiator

    I know you guys are excited to see this piece so I won't extend the wait any longer. Check out some shots of our first prototype!

    First, a look at the front of the radiator.

    Mishimoto prototype Ford Fiesta radiator
    Mishimoto prototype Ford Fiesta radiator

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  5. A New BMW F30 Performance Intake, Part 4: Final Install

    A New BMW F30 Performance Intake, Part 4: Final Install

    Interested in purchasing our F30 intake system? Check out our product page for more information!

    Mishimoto BMW F30 Performance Intake!

    With testing and data collection complete, we assembled our final prototype BMW F30 air intake to confirm that the full kit fits flawlessly prior to starting production. We have been pretty excited to see this unique kit come together. Check it out in its final form!

    Final Intake Images

    Our final prototype BMW F30 intake was cut from a sheet of metal using a waterjet. Once we had the template cut to our drawing and model specs, we bent each piece appropriately.

    First, the base of our airbox.

    Final prototype BMW F30 intake airbox base
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  6. The Mishimoto 2nd-Generation Cummins Intercooler, Part 4: Product Testing and Results

    The Mishimoto 2nd-Generation Cummins Intercooler, Part 4: Product Testing and Results

    Interested in picking up our 2nd Gen Cummins intercooler or intercooler pipe kit? Check out the product pages linked below!

    Dodge 5.9L Cummins Intercooler

    Dodge 5.9L Cummins Intercooler Pipe & Boot Kit

    After running into some testing issues (transmission problems) with one of our donor trucks, we began looking for a new truck to bring into the garage for data collection. We decided to target a modified truck, assuming those interested in our Cummins intercooler kit would better relate to any benefits we would see on something pushing more power. After putting out a request for local volunteers, we finally struck gold with a well modified 24V that was relatively local, and the owner was willing to make the drive to help us out.

    The Truck!

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  7. A New BMW F30 Performance Intake, Part 3: Testing and Data Collection

    A New BMW F30 Performance Intake, Part 3: Testing and Data Collection

    Interested in purchasing our F30 intake system? Check out our product page for more information!

    Mishimoto BMW F30 Performance Intake!

    We already knew our BMW F30 intake system looked fantastic within the engine bay of the F30. With our final prototype design fully complete, it was time to see if our intake system would produce any improvements in both intake sound and power output.

    Dyno Runs

    We strapped our test vehicle to the Dynojet and began making pulls. This particular vehicle was equipped with a aftermarket tuning device, and we would be checking data both with and without this software as a means to compare the stock intake system to our prototype design.

    Test vehicle on dyno
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  8. BMW E46 3-Series Silicone Intake Boot Development!

    BMW E46 3-Series Silicone Intake Boot Development!

    During the development of our new intake system for the 1999-2005 BMW 3-series, we identified yet another component that would be a vital upgrade as the E46 chassis begins to age (gracefully though, right?). With a lack of support in offerings for a silicone E46 intake boot set, we decided to design a set that would replace the failure-prone stock rubber units. If you've ever owned a BMW (E30, E36, E46, etc.) that utilizes such rubber intake elbows and hoses, you may have experienced failure at some point. Typically the area of flex begins to develop cracks and tears over time. The unmonitored air entry results in a rough running straight-six " not exactly ideal. So let's get to the project!

    Stock Intake Boots

    First, check out the factory-equipped boots!

    Stock</body> " width="300" height="190">
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  9. Mercedes CLA45 AMG Intake R&D, Part 5: Final Prototype Installed

    Mercedes CLA45 AMG Intake R&D, Part 5: Final Prototype Installed

    Interested in picking up our Mercedes CLA45 intake system? Check out our product page for more details.

    Mishimoto Mercedes-Benz CLA45 AMG Performance Air Intake

    We've been working on this Mercedes cold-air intake for months, and finally we have arrived at our last test fit. After constructing a final prototype of our Mercedes air intake, we phoned our test vehicle owner and wrangled him into coming down to our headquarters for another day. A big "thank you" to the vehicle owner for the use of his CLA!

    Installed Shots

    Everything fit into place perfectly and looks fantastic! First, take a look at our final silicone intake inlet hose and pressure-sensor flange.

    Mishimoto silicone</body> " width="300" height="200">
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  10. Keeping the Party Cool! Mishimoto's Fiesta ST Radiator R&D, Part 1: Intro, Goals, and 3D Models

    Keeping the Party Cool! Mishimoto's Fiesta ST Radiator R&D, Part 1: Intro, Goals, and 3D Models

    Interested in picking up our Fiesta ST aluminum radiator? Check out our discounted pre-sale linked below.

    Mishimoto 2014+ Ford Fiesta ST Aluminum Radiator Pre-Sale!

    If you keep up with the perpetually bustling engineering team here at Mishimoto, you would have noticed our recent projects involving the Focus ST. We could not ignore this vehicle's little brother, the Fiesta, and after numerous requests we decided it was time to start development of new performance Fiesta ST parts.

    Before jumping into development, we needed a vehicle. So, we made a trip to the local Ford dealer here in Delaware and drove back in the beauty shown below.

    Mishimoto Ford Fiesta ST shop vehicle</body> " width="300" height="200">
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