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  1. One Rad GT - Radiator R&D, Part 1: Stock Evaluation

    One Rad GT - Radiator R&D, Part 1: Stock Evaluation

    As many of you are aware, we have explored nearly every inch of our GT in a quest to bring you some seriously awesome Mustang parts. While catch cans and oil coolers are exciting, we have a hunch that the most anticipated product is the Mustang radiator. Aluminum radiators are the staple component among our various product lines, so we were excited to show you our progress on this project.

    The stock radiator is your run-of-the-mill OEM unit equipped with plastic end tanks. While there is nothing wrong with this setup for the average GT, we still see some room for improvement. First, Ford was on the right track when it equipped it's performance-pack version of the GT with a larger radiator. The performance-pack boasts a 36mm core, compared to the standard GT radiator that comes in at 25mm. We plan to offer our own version, which will have more capacity than either the standard or performance-pack options.

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  2. Beat The Heat! Mishimoto Fiesta ST Intercooler R&D, Part 6: Prototype Testing Round 2

    Beat The Heat! Mishimoto Fiesta ST Intercooler R&D, Part 6: Prototype Testing Round 2

    We are narrowing down our selection of core designs through both extensive research and some pretty neat testing processes. After seeing some impressive heat transfer numbers on our first round of Ford Fiesta ST intercooler testing, we decided to focus on producing a better balance between pressure drop and reduction of intake temperatures.

    New prototypes were constructed, and we were ready to make some dyno runs.

    Testing Fiesta ST performance parts
    Testing Fiesta ST performance parts

    Testing Fiesta ST performance parts
    Testing Fiesta
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  3. Flex-Free Cornering. Fiesta ST Trunk Brace R&D, Part 4: Testing Data

    Flex-Free Cornering. Fiesta ST Trunk Brace R&D, Part 4: Testing Data

    The testing of our Fiesta ST rear strut brace involved three different driving conditions.

    Cornering: 30-40 mph, slalom

    Braking: 50-0 mph, stop with ABS engaged

    Acceleration: 0-60 mph, full-throttle run

    Each setup (with and without brace) was tested on the same day on an identical surface and with the same driver. The tests are repeatable and will provide an accurate comparison of rigidity in the rear body portion of our Fiesta.

    Results

    Check out the plot below to see our testing results.

    Fiesta ST performance results
    Fiesta ST performance results

    These data points confirm our theory that the addition of bracing in this area of the ST does indeed have an impact on flex. Although flex in these conditions

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  4. Nissan Titan XD Review Series Part 1: Initial Impressions

    Nissan Titan XD Review Series Part 1: Initial Impressions

    We are diving into our brand-new Nissan Titan XD! This video provides our initial impressions of the Titan and some of the features we plan to take a closer look at.

    Check it out below!

    Feel free to let us know what you would like to see us cover during this series.

    Thanks for watching!

    -Sara

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  5. Cool Air for the EcoBoost. F-150 Intercooler R&D, Part 3: Continued Intercooler Design

    Cool Air for the EcoBoost. F-150 Intercooler R&D, Part 3: Continued Intercooler Design

    When we last had our test vehicle in the shop, the team fully evaluated the stock intercooler and piping system. In addition, we started to determine our projected core size and mocked up a foam prototype. In this segment, we will be expanding upon that by creating a mock-up prototype to test fitment.

    3D-Printing Prototype

    Using our mock-up foam core dimensions and data from the factory intercooler, our team began to construct the end tanks using 3D-modeling software. To confirm fitment, each section was 3D printed to create a prototype that could be placed in the vehicle.

    This process required some trial and error to ensure that the 3D model was as accurate as possible. The inlet/outlet portions were the most challenging, so these were printed and tested first.

    3D-printed</body> " width="640" height="426">
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  6. Let Your Ponies Be Heard - Exhaust Component R&D, Part 3: The X-Pipe

    Let Your Ponies Be Heard - Exhaust Component R&D, Part 3: The X-Pipe

    Last time we took a look at what went into creating the jig for our Mustang H-pipe. This same process will be applied to create a jig for our Mustang X-pipe designs. We have plans laid out to create three different X-pipe designs to test on the Mustang GT.

    It is interesting that the same jig will be used for each of the three X-pipe designs. This is possible because the section that is changing between each X-pipe is the actual X in the center of the pipe. The jig's job is to ensure that the piping coming both into and out of the X itself will fit with the rest of the Mustang GT exhaust system. The center design is unrestricted by the jig, and therefore we have some room to play with the design.

    We plan to create different degree bends for the X part of the pipe: a 60° X-pipe, a 45° X-pipe, and a 20° X-pipe. We will test these three designs to see if there is any benefit to using these various X designs on our GT.

    But first fabrication! After the piping was laid

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  7. GTO Oil Cooler R&D, Part 4: Temperature and Pressure Testing

    GTO Oil Cooler R&D, Part 4: Temperature and Pressure Testing

    Before completing this project, we need to evaluate the performance benefits of adding this GTO oil cooler. We are confident that our cooler location is receiving ample airflow, so we should see a nice drop in oil temperatures.

    Test Conditions and Apparatus

    We have two different tests to conduct for this particular kit. First, we will record temperature and pressure data to determine the improvement in efficiency.

    To provide accurate data, we need to ensure that our process is repeatable and reduces as many variables as possible.

    Conditions

    • Driving: 65 mph highway cruise
    • Time: 5 minutes
    • Ambient temperature: 68°-75°FNo thermostat installed

    Apparatus

    ·         AEM AQ-1 Data Logging System

    This type of test is not as strenuous as most would anticipate for a performance product. The data we obtain will provide the most accurate comparison of

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  8. Mishimoto Welcomes the New Titan XD

    Mishimoto Welcomes the New Titan XD

    Recently, quite a few exciting development vehicles have arrived at our headquarters, but none received quite the same welcome as our Titan XD.

    Mishimoto's Nissan Titan XD
    Mishimoto's Nissan Titan XD

    Last Friday, we set out to our local Nissan dealership to pick up the newest member of the Mishimoto family, and we wasted no time in making the Titan feel welcome. While the head of our Production Department was inside doing whatever it is you do when purchasing a new vehicle, the rest of Team Titan was wasting no time in revealing to the world the proud new owners of this Titan XD.

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  9. Treat Your Transmission. Ford 6.0L Powerstroke Transmission Cooler R&D, Part 2: Mishimoto Prototype

    Treat Your Transmission. Ford 6.0L Powerstroke Transmission Cooler R&D, Part 2: Mishimoto Prototype

    Now that we have designed our 6.0L transmission cooler prototype in SolidWorks®, our team has begun work on constructing our first prototype. We will be using this prototype to verify fitment on our truck and perform heat-soak testing to determine any cooling benefits provided by the larger core size.

    Mishimoto 6.0L Transmission Cooler Prototype

    Check out a couple shots of our first prototype unit!

    Mishimoto 6.0 Powerstroke transmission cooler
    Mishimoto 6.0 Powerstroke transmission cooler

    Mishimoto 6.0 Powerstroke transmission cooler
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  10. A More Durable Degas. Mishimoto's Ford Powerstroke 6.0L Aluminum Degas Bottle R&D, Part 3: 3D-Printed Prototypes

    A More Durable Degas. Mishimoto's Ford Powerstroke 6.0L Aluminum Degas Bottle R&D, Part 3: 3D-Printed Prototypes

    With a rough 3D model in place, we started constructing our 3D-printed prototypes to finalize our 6.0L degas bottle design and to refine any areas where adjustments are needed.

    Due to the large size of this degas unit, we printed the bottle in multiple sections and then attached each portion together.

    Below is a look at our first 3D print fitted into place on our 6.0L.

    3D-printed 6.0 Powerstroke degas bottle
    3D-printed 6.0 Powerstroke degas bottle

    3D-Printed 6.0 Powerstroke degas bottle
    3D-Printed 6.0 Powerstroke degas bottle
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