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Page 3 - intake

  1. "The TurboChevy" - Intake R&D, Part 1: The Stock System

    "The TurboChevy" - Intake R&D, Part 1: The Stock System

    Chevy really decided to make history with this brand-new Camaro. It has the smallest motor ever offered in a Camaro and also marks the first Camaro with a four-cylinder power-plant since the third generation. This is also the first time any Camaro has been offered with a factory-installed turbocharger. To put that in perspective, the last time any Chevy even offered a factory-turbocharged, rear wheel drive vehicle with a manual transmission was back in the 1960's with the Corvair! My parents weren't even out of grade school yet!

    This 2.0L turbocharged LTG Ecotec motor puts out a factory-rated 275hp with 295ft-lbs of torque at the crank. If you haven't already, see below for a quick clip of the stock dyno pulls we made on this car to see what numbers we were able to get!

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  2. XD Induction Hose R&D, Part 1: Design Plans

    XD Induction Hose R&D, Part 1: Design Plans

    We're on a roll with new Titan XD project development! In addition to our plans for improving the factory intake, we have decided to implement an upgrade that is simple and awesome. What we'd like to do here is develop a silicone intake hose that will replace the factory intake tube.

    The factory intake tube is a well-designed piece, but it has room for improvement. For instance, we can increase the volume of air that flows through the tube, which will only benefit this 5.0L Cummins turbo diesel. The factory piece will be comparatively restrictive in size when compared with our planned design.

    IMG_5960r
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  3. The Mustang GT Intake R&D, Part 2: Prototype Design

    The Mustang GT Intake R&D, Part 2: Prototype Design

    We have some updates for our 2015 Mustang GT intake project! Our engineering team has been diligently working on a functional prototype so we can start getting some testing results. It's full steam ahead with our plan for this intake, which includes a cool design for a fully enclosed airbox, keeping the stock tune, and of course, gaining more power! Let's briefly examine what we have so far starting with the airbox, shown below.

    Prototype 2015+ Mustang Parts
    Prototype 2015+ Mustang Parts

    In our design for the intake airbox, check out how the lid contours to the dip to the right side of the radiator; that's pretty slick! This airbox will grab air from the same location as did the stock intake airbox. Also take a look at how we designed our bracket! This was

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  4. XD Intake R&D, Part 1: Stock System Review

    XD Intake R&D, Part 1: Stock System Review

    Some exciting things are happening for this new Titan! In addition to the projects already planned, we want to develop a performance intake that will squeeze out a bit more power from this 5.0L V8 Cummins Turbo Diesel. We managed to get an accurate dyno reading with a few adjustments, which we know a few folks have been struggling with on this truck, but more on that later - let's dive into the stock intake!

    Stock Nissan Titan air intake
    Stock Nissan Titan air intake

    Throttle body from the stock Nissan Titan air intake
    Throttle body
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  5. The Civic Has Boost! - Intake R&D, Part 4: Prototype Kit Components

    The Civic Has Boost! - Intake R&D, Part 4: Prototype Kit Components

    We finally have all our prototype 2016 Honda Civic parts together for this kit. Let's briefly examine everything we have so far, starting with the airbox.

    Prototype 2016 Honda Civic parts
    Prototype 2016 Honda Civic parts

    Prototype 2016 Honda Civic parts
    Prototype 2016 Honda Civic parts

    As we discussed in the last post, we wanted to utilize the stock air inlet as much as possible, which is why we kept an opening at the top of the airbox. The remainder of the filter enclosure is protected within the physical box, to help keep

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  6. Upgrading Induction - Induction Hose R&D, Part 1: Design Elements

    Upgrading Induction - Induction Hose R&D, Part 1: Design Elements

    Improving airflow is now a recurring theme for the stock 2015+ Mustang GT intake. In addition to finding air flow restrictions in our project to replace the entire stock intake system, we've also found several ways that a silicone induction hose for S550 drivers could improve airflow for drivers who would rather not replace their stock intakes. The stock piece is not only restrictive in size, but it also makes use of a resonator. We can make several improvements to take this induction hose design to the next level.

    IMG_5013r
    Stock 2015+ Mustang parts

    Stock 2015+ Mustang parts
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  7. The Mustang GT Intake R&D, Part 1: The Stock System

    The Mustang GT Intake R&D, Part 1: The Stock System

    We've had our Mustang GT for a good while now, and it's time to begin our development of the performance intake. We'll begin by quickly dissecting the stock system and deciding on the direction we'd like to go with our design.

    Stock 2015+ Mustang GT intake
    Stock 2015+ Mustang GT intake

    The stock intake is fairly standard; from the center-mounted throttle body, the intake tube extends toward the driver side of the engine bay and incorporates the curved design that embodies the style of that classic V8 intake.

    Stock resonator and mass airflow sensor
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  8. The Civic Has Boost! - Intake R&D, Part 3: Dyno Results

    The Civic Has Boost! - Intake R&D, Part 3: Dyno Results

    Here we have another update for our 2016 Civic intake project. This Civic has finally been put on our dyno to see how our intake performs - and we have some results to share with our Civic community! This car was tricky to dyno properly because of the continuously variable transmission (CVT), but no corners were cut during our testing. Let's jump right in!

    2016 Honda Civic parts dyno testing
    2016 Honda Civic parts dyno testing

    The CVT

    2016 Honda Civic parts dyno testing
    2016 Honda Civic parts dyno testing

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  9. The Civic Has Boost! - Intake R&D, Part 2: Prototype Development

    The Civic Has Boost! - Intake R&D, Part 2: Prototype Development

    We are moving along with the intake project! Last time, we talked about the stock system and our goals for this project. Now, we will show you our process for assembling a prototype that we can test and analyze results from. Let's jump right in!

    Once our engineers finalize a design, the proposed idea gets modeled in 3D modeling software. The next step is to make the idea a physical reality. We have an awesome machine called a waterjet that can cut almost anything with pinpoint accuracy using a mixture of high pressure water and abrasive material. We upload our design to the waterjet through computer software, "telling" it exactly what we want to cut. The machine takes care of the rest! We just sit back and watch as our prototype gets crafted out of a big sheet of any metal we place inside the machine - in this case, steel.

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  10. The Final Product - Focus ST Intake, Part 4

    The Final Product - Focus ST Intake, Part 4

    We have an update for our Focus ST intake project! Our first production sample has finally reached our R&D facility, and we have been able to test fit it onto a 2013 Ford Focus ST. Fitment was spot on, and we were able to get all the components properly snug into the car. We made some minor adjustments from our initial design and we included an awesome new feature that will help accommodate more Focus ST's on the road, so let's check it out!

    It's the Little Things

    During the time we were updating our design, we discovered small differences between the stock 2013"2015 and the 2016+ Focus ST intakes. The 2013"2015 Focus ST's have a screw type mass airflow (MAF) sensor that goes into the stock pipe. In the 2016+ model, however, the MAF sensor is replaced with an IAT sensor in the same location and it fits into a push-type clip housing. Many aftermarket intakes retain use of the stock accordion style boot that holds the sensor in place, " especially in

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