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Enlarging charge pipes for your turbocharged engine must be a detailed and accurate process. Think about it. It's not like companies make a charge pipe kit that is well-designed, well-documented, direct-fit and requires no modification to, let's say, a twin-turbocharged LS1 V8 engine fitting 1995-1998 Nissan 240SX's. You are going to need a fabricator for that, a very good one. It will be a one-off kit specifically for the car brought into the shop, not able to be mass produced due to the unique setup.

You can't design good intercooler piping that fits a particular application for wide-scale production willy-nilly. Without the use of the proper tools, time, and R&D, the resulting product will be met with negative feedback from the surrounding automotive community. With the overall tight engine bay clearances of this 2016+ Honda Civic 1.5L Turbo, working around the space to design piping that will fit with a larger diameter than stock is a priority. Even slight miscalculations

Bigger is better. This is the American ideal that has been the foundation of many in the automotive world. However, in modern times, it's all about consolidation; next-level vehicle technology comes in smaller packages, but broadens the ranges of performance potential. Our engineers shared the modern vision when designing an intercooler for the 2016 Honda Civic 1.5L Turbo. You can't just throw a huge core on this car and call it a day. With a cramped engine bay and the factory intercooler, radiator, and air conditioning condenser tightly bundled together, it's vital we get crafty. It's time to take the road less traveled with the core design to properly surge the maximum amount of cooled air into your Earth Dreams motor.

It looks like mother nature is giving the tell-tale signs to us gearheads that it's time to get ready for track season. The weather is getting warmer and tracks all around the country have kicked off calendar seasons with maiden 2017 events already in full swing. A common mod many of us who are boosted, especially ST owners, want during this time of year is the intercooler. The 2013+ Ford Focus ST features quality design for its the factory intercooler, but improved efficiency is something we like to target. In the last update, we talked about the shortcomings of the factory core and how we plan to make an even more efficient intercooler. Now that we have received our production samples for the first time, we can get into the details of the design plan and what our goals are to improve performance.

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When it comes to data testing, our engineering department avoids cutting corners. Each product we put on the market is vigorously tested so we can be confident our products can withstand the abuse you intend to throw at them. With the intercooler piping for the 2016 2.0T LTG engine, we have gone through the proper steps to get the data gearheads want to see.

Our engineer put our dyno and flow bench to work to see how our design stacks up. We plan to offer these intercooler pipes individually as well as a kit, so both the cold and hot-side pipes had to be tested individually. The good news is promising numbers followed.

Flow bench data for our prototype intercooler pipes

The first thing our engineer wanted to do was analyze

Many would question the motives behind someone who purchases a four-cylinder turbo of what has come to be a staple of the American muscle culture. Personally, I get it. I'm one for combining performance without having to sacrifice fuel economy or aggressive styling. On top of that, turbo engines open a whole new world for modification, and one of the first steps for most is to increase the airflow to the turbo. The engineers at Chevy had to make a trade-off, however, when it came to designing the stock induction hose for the 2.0T Camaro. I'm sure they would prefer designing each aspect of the Camaro to milk every single drop of horsepower out of this newer, and smaller engine, but they also have the noise, harshness, and vibration tests to contend with, which induction sounds fall under. So, in short, they had to trade performance for cost, and comfort, when designing the stock induction hose.

Our recently released catch can for this 2016+ Chevy Camaro 2.0T needed a part two to our "The Making Of" (TMO) video series for the project, and I was tasked with directing it. I wanted to take our Camaro home (Washington D.C.) for the weekend to put some miles on it so our kit would catch real world content inside of the catch can to show in the video. It just so happens that we had a full cat-back exhaust prototype on the car for me to enjoy. Let me tell

We have a lot of advanced equipment at our disposal that would make a design for an upgraded intercooler pipe kit for this 2016+ Chevy Camaro 2.0T superior over stock in many ways. We aren't only aiming for these pipes to have spot-on fitment. It's crucial to think about every design detail and consider how you can keep these pipes with you throughout your quest for more power without having to do anything to them. This means incorporating design features that can support even more modifications - whether you plan to use them or not. I'll take you through how we accomplished this.

Prototype intercooler pipes up for testing

Our engineer was able to get his hands on detailed 3D model data files of the Camaro's

I've always wondered if it's a coincidence that the start of tax-return season is timed so conveniently with the startup of the race season for us gearheads. How is it that our hard-earned money withheld from our wages the previous year is graciously beset upon our bank accounts, but then immediately drawn right back out to fund the rest of the car parts we all want? It's something I succumb to almost every year, with 2017 not excluded, and I know I won't be alone. There are just some things we all need for our cars to reach that next level. Our intercooler core for this 2016+ Camaro 2.0T will certainly fall into that category.

Prototype Mishimoto 2016 Camaro 2.0T intercooler core

There were

I've been labeled a Nissan guy for a long time now. My 1995 Nissan 240SX has served me well during the six years I've owned it, sticking with me through the second half of college, nine states on the east coast and more drift events than I can honestly count. Being a Nissan guy (specifically a 240 guy) has really been the one thing I could easily identify with, other than usually being able to see over crowds and get the "Did you play college ball?" question. While I'm familiar with what is known as the S-Chassis, I'm a car guy through and through, and I can appreciate the builds and the individual styles that come from all sorts of different personalities and backgrounds. This is exactly why when I saw this new 2016 Honda Civic 1.5L Turbo Hatchback pull into our parking lot last week, I got excited.

I told you this project was going to move fast. In the last update, we laid down our design plans for how we will give this RS coolant expansion tank some sprucing up. Not only did we make the tank more pleasing to look at, we also increased the capacity and added a neat sight tube so you can check your levels with ease. You guys have been asking for it, so let's get up close and personal.

The stock unit pales in comparison to the size of the Mishimoto tank.

One of the first things you'll notice with this tank is the capacity increase over the stock unit. We are making this tank to fit both the Focus RS and ST, but that doesn't mean we have to stay within the size parameters