Page 2 - Fiesta ST

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Mishimoto 2014+ Ford Fiesta ST Aluminum Radiator Pre-Sale!

Now that we have a solid direction for our design plans, this project is moving right along. Last time we started the fabrication process for our fan shroud design. This unique setup would utilize the stock fan motor and blade, but we would relocate it in a space that would allow our thicker Ford Fiesta radiator to fit properly.

Fabrication Continued

With our shroud completed to its basic shape, our final portion of the design required mounting the fan to the shroud, creating a fan-blade cage, and creating appropriate mounts for the stock fan controller.

We started with the cage, as this piece would determine the location and design of the other components on the list.

Interested in picking up our Fiesta ST aluminum radiator? Check out our discounted pre-sale linked below.

Mishimoto 2014+ Ford Fiesta ST Aluminum Radiator Pre-Sale!

It's been a few months since our last major update, and for good reason. Our team has been quite busy. As a quick recap, last time we test fitted our first Ford Fiesta ST (FIST) radiator prototype, only to find that the core thickness was larger than the vehicle would allow. Once the radiator was bolted to the fan shroud, the shroud made contact with numerous components on the engine, prompting us to pull out our markers and take a second look at the drawing board.

Now, keep in mind the FIST has some serious cooling issues. Any pleasures on the track are normally negated after a lap or two causes coolant temperatures to reach the stratosphere, prompting a quick dart to the paddock. To improve the chances

Chassis rigidity is extremely important for on-track handling, response, and feel. Ford provides a well-designed chassis with the Fiesta; however, as you can imagine, there is always room for improvement. Within the short time that this car has been available, the aftermarket has provided some great options, including better dampers, stiffer springs, and thicker sway bars, to enhance handling.

Our company will not likely dip into struts or springs, but we are certainly interested in helping stiffen the chassis. Our Mustang EcoBoost front strut tower brace is underway, and we recently launched development of a Fiesta ST rear strut brace. Time to get started!

What's The Plan?

Our goal here is to link one side of the rear trunk area to the other. You may wonder why this is needed. Doesn't the floor/body connect the two sides? Yes, but keep in mind, the floor is not made from a thick material. During aggressive cornering, the floor will see some pretty

After installing the Fiesta ST induction hose, it was time for the moment of truth! The Fiesta is once again up against the dyno to see what this induction hose brings to the table.

Installing the Fiesta induction hose on the ST

Fiesta ST on the dyno for Fiesta induction hose testing

Initially we were expecting this hose to help with flow through the intake, but we were certainly surprised by the results. Our little Fiesta saw gains of 5whp and 10wtq with this induction

We received our final silicone prototype for testing and got straight to installing it on our Fiesta ST. This install is a breeze! After removing two quick clamps and a barb fitting, the stock hose was out and the Mishimoto hose was installed and looking good. Take a look at our black hose option installed on the Fiesta ST.

Fiesta ST induction hose in relation to other Fiesta ST parts

Fiesta ST induction hose installed

You may have seen our R&D post on the full Fiesta ST intake, but this one is a little different. We are developing a silicone induction hose as solution for drivers of mainly stock Fiestas who don't want to replace their entire intake system. The stock rubber hose can be restrictive due to its shape and size. We believe that by creating a more free-flowing alternative we could see some substantial benefits without heavy modification to the Fiesta.

Stock Fiesta ST parts in the engine bay

First we examined the features of the stock hose. Aside from a barb fitting, the hose has a fairly straightforward design. The stock hose has quite a few ridges and flex sections throughout, not to mention a small inner diameter.

Time for another update on our intercooler project! Last time we left off with a foam intercooler core and some cool 3D-printed end tanks. This update is a bit more exciting!

Mock Up Prototype

With both the tanks printed and our core cut to shape, we could mate these pieces to check fitment of our existing design.

Prototype Ford Fiesta ST intercooler assembled

The tanks feature the mounting pegs and brackets to attach the cooler to the radiator and support.

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We've discussed R&D for many of our typical product segments for the Fiesta ST. These include our in-progress aluminum radiator, our already released catch can kit and oil cooler solution, as well as our nearly complete intake system and exhaust components (both cat-back and downpipe). Our company is also known for its strong line of heat exchangers, so we certainly need to see what can be done about the undersized stock intercooler on the Fiesta.

Heat is a big enemy of the Fiesta, as many have already discovered during track driving. High oil temperatures, high coolant temperatures, and a heat-soaked intercooler all commonly occur after short periods of aggressive driving. We've been actively tackling both the coolant and oil temperature concerns in other development threads, but now it's time to lower the intake temperatures with an upgraded intercooler.

Stock Intercooler Evaluation

You've probably seen the stock Ford Fiesta ST intercooler on

Dyno preparation for Fiesta ST parts testing

Testing day has finally arrived and it's time to see how our new Fiesta ST parts perform! After weeks of prototype design and fabrication, we have our first prototype Ford Fiesta ST intake system ready for dyno testing. Our first round of product testing is being conducted for two reasons:

First, we want to evaluate power output. Our initial post explained that we were skeptical about making power with our intake. The Fiesta is a MAP-based vehicle and only uses its MAF sensor to gather temperature data. Through our years of development, extracting additional power from speed density (MAP-calculated) is a bit of a challenge. The gains we usually see on these vehicles is a result of reduced restriction within the intake tract. With this intake we've certainly improved flow, so let's see what we are able to produce.

Our second goal

We're getting closer to dyno testing! Our intake piping and turbo inlet hose are now complete. A well-designed airbox is the last portion of our intake design before we begin performance testing. The airbox will provide a shield for the filter to reduce the impact of engine bay heat. It also allows us to create a volume for cold air to enter from the stock duct, routing directly to our filter.

The airbox design was pretty extensive for this project, so this is a long post. Sit back, crack open your favorite beverage, and read on!

Airbox Fabrication

We started this process with cardboard templates. These templates helped us quickly adjust and modify the shape and bends until we had a design that provided for appropriate clearance. The space between the battery and air duct is quite slender, so the design will need to be precise.