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  1. The Mighty Horse: What Is Horsepower?

    The Mighty Horse: What Is Horsepower?

    Audiation - the ability to listen to or play music in your head without physically hearing any of it.

    Just by reading notes on a page of sheet music, talented musicians can hear the music in their minds. Truly gifted musicians can hear a relatively complex piece of music played once and then repeat it, perfectly, note for note, on their preferred instrument. That's talent. It's hard to teach that to just anyone. This is the concept of audiation.

    I bring up this musical analogy to illustrate a point. These skills are engrained and conceptualized deep within their psyche and motor functions just as deep as breathing or walking. We, gearheads, have our own concepts that are as commonly used and seemingly simply as notes on a page. But how often do we think about what they really mean?

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  2. Mishimoto Ford 6.0L Powerstroke Coolant Filter Kit, Part 3: Final Components and Project Completion

    Mishimoto Ford 6.0L Powerstroke Coolant Filter Kit, Part 3: Final Components and Project Completion

    Interested in purchasing this Coolant Filter Kit? Check out our product page for more information!

    Mishimoto Ford 6.0L Powerstroke Coolant Filter Kit

    We are nearing completion of this awesome project! With our bracket and housing finalized, it was time to fill in the gaps for the rest of the necessary components. First up, the filter selection. As mentioned earlier, we were looking for an efficient filter that could easily be purchased at any parts store. We went with the WIX 24070. Of course, any brand that will cross-reference with this filter will also function with our kit.

    Filter Selection

    Filter
    Filter

    A look at this filter mounted,

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  3. Mishimoto Ford 6.0L Powerstroke Coolant Filter Kit, Part 2: Initial Design Prototypes

    Mishimoto Ford 6.0L Powerstroke Coolant Filter Kit, Part 2: Initial Design Prototypes

    Interested in purchasing this Coolant Filter Kit? Check out our product page for more information!

    Mishimoto Ford 6.0L Powerstroke Coolant Filter Kit

    Coolant Filter Housing Prototype

    Time for some CNC-machined goodies! Last time we left you with a look at our 3D-printed prototype housing. After reviewing the design and making some minor adjustments, we were able to create a CNC-machined aluminum housing. Check out the results below!

    3D prototype housing (right) and CNC-machined housing
    3D prototype housing (right) and CNC-machined housing

    And a few close-up shots!

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  4. Mishimoto Ford 6.0L Powerstroke Coolant Filter Kit, Part 1: Product Introduction and Goals

    Mishimoto Ford 6.0L Powerstroke Coolant Filter Kit, Part 1: Product Introduction and Goals

    Interested in purchasing this Coolant Filter Kit? Check out our product page for more information!

    Mishimoto Ford 6.0L Powerstroke Coolant Filter Kit

    Project Introduction

    Factory 6.0L engine bay
    Factory 6.0L engine bay

    The Ford/International 6.0L was launched in 2003 in an effort to compete with the high power output from the GM 6.6L Duramax, while still meeting new emissions standards. In factory form, the 6.0L Powerstroke is generally reliable and will perform a majority of the tasks demanded by truck owners. Unfortunately, as many have discovered, increasing the power output on the 6.0L produces increased stress on the cooling system,

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  5. 2011-2014 Ford 6.7L Powerstroke Performance Aluminum Radiator, Part 4: Prototype Road Testing and Project Conclusion

    2011-2014 Ford 6.7L Powerstroke Performance Aluminum Radiator, Part 4: Prototype Road Testing and Project Conclusion

    Interested in purchasing our 6.7L Powerstroke radiator? Check out our product page for more information!

    Mishimoto Ford 6.7L Powerstroke Aluminum Radiator

    Time to put some numbers behind the effort our team has put forth on this project! As mentioned in the last post, we would be collecting real-world driving data to analyze the effectiveness of our performance aluminum radiator against the factory unit. To prepare for this, we attached our temperature sensors to both the inlet and outlet of the radiator. This would allow us to analyze the efficiency of the radiator by comparing the reduction in temperature from inlet to outlet. Check out these sensors attached to the factory radiator.

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  6. 2011-2014 Ford 6.7L Powerstroke Performance Aluminum Radiator, Part 3: Prototype Test Fitting

    2011-2014 Ford 6.7L Powerstroke Performance Aluminum Radiator, Part 3: Prototype Test Fitting

    Interested in purchasing our 6.7L Powerstroke radiator? Check out our product page for more information!

    Mishimoto Ford 6.7L Powerstroke Aluminum Radiator

    Now that the prototype was complete and all dimensions checked out with our drawings, it was time to drop this into a truck to ensure that fitment was spot on with all engine bay components. To give you an idea of the scale, take a look at this unit next to one of our Subaru WRX aluminum radiators.

    Mishimoto 6.7L Size comparison of Powerstroke prototype radiator (left) and Subaru WRX aluminum radiator
    Mishimoto 6.7L Size comparison of Powerstroke prototype radiator (left) and Subaru WRX aluminum
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  7. 2011-2014 Ford 6.7L Powerstroke Performance Aluminum Radiator, Part 2: Prototype Design Evaluation

    2011-2014 Ford 6.7L Powerstroke Performance Aluminum Radiator, Part 2: Prototype Design Evaluation

    Interested in purchasing our 6.7L Powerstroke radiator? Check out our product page for more information!

    Mishimoto Ford 6.7L Powerstroke Aluminum Radiator

    Time to design a new radiator! Now that we had the factory radiator removed and the engine bay dimensions documented, we needed to determine the individual dimensions of the factory radiator. We set the radiator up on our Romer arm to begin drawing this component in 3D. Check it out!

    6.7L Powerstroke factory radiator modeling
    6.7L Powerstroke factory radiator modeling

    This tool allows our engineers to capture dimensions in a controlled environment. The radiator is secured to

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  8. 2011-2014 Ford 6.7L Powerstroke Performance Aluminum Radiator, Part 1: Product Introduction, Explanation, and Factory Radiator Analysis

    2011-2014 Ford 6.7L Powerstroke Performance Aluminum Radiator, Part 1: Product Introduction, Explanation, and Factory Radiator Analysis

    Interested in purchasing our 6.7L Powerstroke radiator? Check out our product page for more information!

    Mishimoto Ford 6.7L Powerstroke Aluminum Radiator

    The Ford Powerstroke 6.4L has not had a fantastic reputation for radiator reliability. Radiator failures are nearly a guarantee, with many vehicle owners experiencing frequent failures in an extremely short time frame. Ford began tackling the problem with a variety of Technical Service Bulletins for coolant system upgrades to remedy the issues. To provide even more protection, the team at Mishimoto developed a very successful bolt-in radiator for the 6.4L that eliminates several common failure points in the factory unit: the plastic material used in the end tanks, and the crimp connection of the core to the tanks. We also investigated the reasoning for frequent failures in certain trucks, and we identified several factors that would

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