In our last post, we ended with a rendering of the Nissan Titan XD intercooler pipes and the jig that we plan to use to fabricate them. Since then, we began fabricating our prototypes and testing fitment.
Before we could begin welding our prototypes, we first had to fabricate our jig. With the help of the trusty waterjet, we sliced the pieces for the jig and began assembling them.

Titan XD Intercooler piping jig

Titan XD Intercooler piping jig

Titan XD Intercooler piping jig

Titan XD Intercooler piping jig
With the jig assembled, Mike fired up the welder and got to work on our prototype. Although the measurements that we took with our CMM (coordinate measuring machine) in the last post should be accurate, we tack-welded the pipes first to check fitment on our Titan.

Titan XD stock and Mishimoto intercooler pipe

Titan XD stock and Mishimoto intercooler pipe

Titan XD hot-side intercooler pipe installed

Titan XD hot-side intercooler pipe installed

Titan XD cold-side intercooler pipe installed



